9.1.3  

Inserting Powerbox PB3000 
 
Danger  
The Powerbox PB3000 must be operated with a closed housing.  
Before opening the housing, disconnect the ECR from the power supply by:  
 •   turning the switch for the line voltage on the front panel of the PB3000 to the "Off" position.
 •   turning the switch for the battery voltage on the back side of the PB3000 housing to the "Off" position.
 •   removing the battery fuse (back side of the PB3000 housing).
 •   unplugging all power and connection cables.

Introduction  
Powerbox PB3000 is a compatible successor to the expansion cabinet rack (ECR), which is being discontinued and can no longer be ordered.
The Powerbox PB3000 is needed in a system:
 •   for emergency battery operation in the event of power failure; i.e., if an uninterruptible power supply function is required.
 •   if the internal system power supply unit for the HiPath 3000 is not sufficient to provide power to all connected terminals (corded or cordless).
The PB3000 can be equipped with:
 •   4 batteries, each 12 V / 7 Ah and/or
 •   the LUNA2 power supply
The PB3000, the batteries and the LUNA2 power supply are supplied in a separate package.
Caution  
To avoid transport damage, Powerbox PB3000 must not be transported with the batteries installed.  
The batteries should be installed as described in Section 9.1.3.6 "Installing Batteries in PB3000". Only use batteries approved for HiPath 3000. The LUNA2 power supply should be installed as described in Section 9.1.3.6 "Installing the LUNA2 Power Supply in PB3000".

9.1.3.1  

PB3000 Control, Display, and Connecting Elements 

Front panel (Fig. 9-2)  
1: Switch for activating and deactivating the line voltage
2: Switch for activating and deactivating the LUNA2 power supply
    (ON = left switch position/LED lights up green (for more information on LUNA2, see Section 3.2.12 "LUNA2")
3: LED LUNA2
 Fig. 9-2   Front Panel of the PB3000
 

Rear panel (Fig. 9-3)  
 •   Line voltage connections (1 and 2)
   -   1: Line output of the power plug of HiPath 3000
   -   2: Line input
 •   S1: Switch FAN, not assigned
 •   F1 and F2: Fuse 2.5 A/T
 •   X1 and X2: Connection to HiPath 3550/HiPath 3350/HiPath 3500/HiPath 3300 (UPSC-D/UPSC-DR)
 •   F3: Fuse for battery 16 A/T
 •   X3: Output for the battery to the external loads (HiPath 3000)
 •   X7: Output for the battery XBatt. (Powerbox Controller (PBC) < > battery connection)
 •   XBatt.: Input for X7 (battery < > Powerbox Controller (PBC) connection)
 •   3: Switch for activating and deactivating the battery voltage
 •   F4: Fuse for the switch (battery voltage) 16 A/T
 Fig. 9-3   Back of the PB3000
 

9.1.3.2  

Components 
 •   Powerbox PB3000 housing: S30177-U773-X
including assembly kit for 19-inch cabinet installation (C39165-A7027-D1)
 •   Assembly kit for the wall attachment or desk installation of the PB3000 (optional): C39165-A7027-D2.
Can be ordered as required with the following separate component:
LM/PHW: L30251-U600-A170, PST number: DUA170, "Wall bracket for HiPath 3300/3500 and Powerbox 3000"
 •   Power supply cable (to be ordered separately):
   
EU:  
C39195-Z7001-C11  
Switzerland:  
C39195-Z7001-C38  
Britian:  
C39195-Z7001-C32  
Australia:  
C39195-Z7001-C57  
Euro:  
C39195-Z7001-C46  
Brazil:  
For HiPath 3350 and 3550:
C39195-Z7001-C121 (IEC 60320 jack, straight)  
For HiPath 3300, 3500 and 3800:
C39195-Z7001-C191 (IEC 60320 jack, 90° right-angled)  
 •   4 batteries, 12 V/7 Ah: 4 x V39113-W5123-E891 (optional)
 •   Power supply LUNA2: S30122-K7686-M1 (optional)
 •   Connection cable for PB3000, with batteries and LUNA2
Depending on the system, one of the following connection cables is used in addition to the cable C39195-A7985-B38:
   -   HiPath 3500, HiPath 3300: PB3000 is connected via connection cable C39195-A7985-B24
    
   -   HiPath 3550, HiPath 3350: PB3000 is connected via connection cable C39195-A7985-B37
    
   -   HiPath 3800: PB3000 is connected via connection cable C39195-Z7985-B11
    
 •   Connection cable for PB3000, with batteries but without LUNA2
One of the following connection cables is used depending on the system:
   -   HiPath 3500, HiPath 3300: PB3000 is connected via connection cable C39195-A7985-B24
     Note: To avoid system errors and failures, connection cable C39195-A7985-B24 must not be plugged in at the X2 jack on PB3000 (see figure below).
    
   -   HiPath 3550, HiPath 3350: PB3000 is connected via connection cable C39195-A7985-B37
     Note: To avoid system errors and failures, connection cable C39195-A7985-B37 must not be plugged in at the X2 jack on PB3000 (see figure below).
    
   -   HiPath 3800: PB3000 is connected via connection cable C39195-Z7985-B11
    

9.1.3.3  

Installation Options 
Use the power cable to ground the Powerbox PB3000. Fixed, separate grounding is not required.  
The Powerbox PB3000 can be installed as follows:
 •   in a 19-inch cabinet (see Section 9.1.3.8 "19-Inch Cabinet Installation for PB3000").
 •   mounted on a wall (see Section 9.1.3.7 "Wall Mounting PB3000 (Not for USA)")
 •   on a desktop using four adhesive mounting feet
For information on the assembly kit for wall attachment or desktop installation, see Section 9.1.3.2 "Components".

9.1.3.4  

Technical Specifications 

 Table 9-2   Technical Specifications for PB3000
 Powerbox PB3000 / Components  
 Technical specifications  
Powerbox PB3000
- including batteries and LUNA2 power supply  
Weight when empty: 7.0 kg
Total weight: 21.0 kg (13.22 lb.)  
Battery compartment - including 4 batteries  
Weight: 12.0 kg  
Single battery (12 V / 7 Ah)  
Weight: 2.65 kg  
LUNA2 power supply  
Weight: 2.0 kg  
For further information on LUNA2 power supply, see Section 3.2.12 "LUNA2"  

9.1.3.5  

UPS Bridging Time/Charging Time 
USP bridging times and charging times when using the PB3000 with 48 V / 7 Ah batteries and LUNA2 power supply (at maximal continuous current less than 2A, for all loads):
 •   Example PB3000 - HiPath 3300/3500
   -   UPS bridging time: >1 h 30 min
   -   Battery charging time: ~ 2 h
 •   Example PB3000 - HiPath 3800
   -   UPS bridging time: > 30 min
   -   Battery charging time: ~ 2 h

9.1.3.6  

Powerbox PB3000 with Batteries and LUNA2 
The following figure shows the position of the four batteries and the LUNA2 power supply inside the PB3000.
 Fig. 9-4   PB3000 with batteries and LUNA2
 
The following block diagrams illustrate the cable run between the batteries, the LUNA2 power supply and the power supply unit of the system:
 •   Block diagram of PB3000 with batteries, without LUNA2
   
   Fig. 9-5   PB300 with Batteries - Block Diagram
 
Caution  
When storing a PB3000 equipped with batteries or if it is inactive for a long period of time, remove the battery fuse (F3: Fuse for battery 16 A/T) at the rear of the PB3000 housing.  
Powerbox PB3000 must not be transported be the batteries installed. The batteries must first be removed.  
 •   Block diagram of PB3000 with batteries and LUNA2
   
   Fig. 9-6   PB3000 with Batteries and LUNA2 - Block Diagram
 
Caution  
When storing a PB3000 equipped with batteries or if it is inactive for a long period of time, remove the battery fuse (F3: Fuse for battery 16 A/T) on the rear of the PB3000 housing  
Powerbox PB3000 must not be transported be the batteries installed. The batteries must first be removed.  

9.1.3.6.1  

Installing Batteries in PB3000 
Danger  
The only batteries approved for connection are V39113-W5123-E891 (12 V/7 Ah).  
The use of other battery types is prohibited.  
Note on recycling:
Old batteries with this symbol are utilizable economic units and must be recycled. Old batteries that are not recycled are to be disposed of as special refuse in accordance with all requirements.  
The PB3000 and batteries are packaged separately and included in the delivery. Proceed as follows to install the batteries in the PB3000:

 Step  
 Activity  
 1.  
Turn the switch for the line voltage on the front of the PB3000 housing and the switch for the battery voltage on the back of the PB3000 housing to the "Off" position (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements").  
 2.  
Remove the battery fuse on the rear of the PB3000 housing (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements").  
 3.  
Unplug all of the power and connection cables of the PB3000.  
 4.  
Remove the front panel of the PB3000: to do so, remove the four screws.  
 5.  
Pull the plug-in battery module out of the left housing compartment.  
 6.  
Remove the mounting screw [A] on the battery retainer [B].  
 7.  
Remove the battery retainer and set aside.  
 8.  
Insert the battery carefully and connect it: To do this, slide the eight cable connector lugs [D] carefully onto the two connection contacts on each of the four batteries.  
 9.  
Fix the connection cable into place using cable binders.  
 10.  
Replace the battery retainer and secure the mounting screw.  
 11.  
Push the plug-in battery module into the left housing compartment up to the limit stop.  
 12.  
Screw on the front panel of the PB3000: To do so, tighten the four screws.  
 13.  
Connect all of the power and connection cables of the PB3000.  
 14.  
Insert the battery fuse on the rear of the PB3000 housing (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements").  
 15.  
Turn the switch for the line voltage in the front panel of the PB3000 and the switch for the battery voltage on the back side of the PB3000 housing to the "On" position (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements").  

9.1.3.6.2  

Installing the LUNA2 Power Supply in PB3000 
PB3000 and LUNA2 power supply are supplied in a separate package. Proceed as follows to install the LUNA2 in the PB3000:

 Step  
 Activity  
 1.  
Set the switches for the line voltage and the LUNA2 voltage on the front of the PB3000 housing to the "Off" position (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements").  
 2.  
Remove the fuse on the rear of the PB3000 housing (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements").  
 3.  
Unplug all of the power and connection cables of the PB3000.  
 4.  
Remove the front panel of the PB3000: to do so, remove the four screws.  
 5.  
Push LUNA2 into the right housing compartment up to the limit stop.  
 6.  
Screw on the front panel of the PB3000: To do so, tighten the four screws.  
 7.  
Connect all of the power and connection cables of the PB3000.  
 8.  
Insert the battery fuse on the rear of the PB3000 housing (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements")  
 9.  
Set the switches for the line voltage and the LUNA2 voltage on the front panel of the PB3000 to the "On" position (see Section 9.1.3.1 "PB3000 Control, Display, and Connecting Elements").  

9.1.3.7  

Wall Mounting PB3000 (Not for USA) 
Caution  
 •   If the Powerbox PB3000 is wall mounted, you must install it in the proper direction and sequence.
 •   The battery compartment including batteries and/or LUNA2 power supply must be removed before installation!
 •   Wall anchors and screws (not supplied) must be selected according to the wall the device will be mounted on. The head of the screw must be big enough to fit securely behind the mounting bracket! The wall mounting point (wall and screw) must be suitable to support 90kg!
Proceed as follows to wall mount the PB3000:

 Step  
 Activity  
 1.  
Drill a hole in the selected wall, insert a wall anchor in the hole, and screw in the respective screw.  
 2.  
Screw the angle brackets (A) and (B) for the PB3000 onto the base of the device.  
Note: In the process, pay attention to the precise seat of the angle brackets in the centering recess. These must lock into each other.  
 3.  
Mount the PB3000 with the angle bracket (A) on the screws.  
 4.  
Drill a second hole in the wall for the lower angle bracket (B), insert a wall anchor and attach the angle bracket with a screw.  
 5.  
Reinstall the battery compartment and/or the LUNA2 power supply and reattach the front panel of the PB3000 (see Section 9.1.3.6 "Installing Batteries in PB3000" and Section 9.1.3.6 "Installing the LUNA2 Power Supply in PB3000").  
The PB3000 can now be used.  

9.1.3.8  

19-Inch Cabinet Installation for PB3000 
Caution  
The battery compartment including batteries and/or LUNA2 power supply must be removed before installation!  
Proceed as follows to install the PB3000 in a 19-inch cabinet:

 Step  
 Activity  
 1.  
Attach the angle brackets (A), to attach the PB3000 with two screws on both sides (left and right) of the frame of the 19-inch cabinet.  
Note: Necessary height units for 19-inch cabinet assembly: 4 HE  
(one height unit (HE) corresponds to approx. 1.7''=43 mm)  
 2.  
Attach both angle brackets (B) to the PB3000 with 2 screws on both sides (left and right).  
 3.  
Insert the PB3000 between the angel brackets in the 19-inch cabinet (to the limit stop).  
 4.  
Secure the two angle brackets of the PB3000 each with 2 screws on the frame of the 19-cabinet.  
 5.  
Reinstall the battery compartment and/or the LUNA2 power supply and reattach the front panel of the PB3000 (see Section 9.1.3.6 "Installing Batteries in PB3000" and Section 9.1.3.6 "Installing the LUNA2 Power Supply in PB3000").  
The PB3000 can now be used.